Water in Oil Monitoring. Reduce cost and downtime.

ZelenTech Water in Oil Monitors are designed to detect water contamination in virtually any kind of oil or fuel. It can be used inconnection with Oil filtration systems as early warning system in case of water ingress. Or it can be mounted to the machinery as stand alone.

Why measure water?

Water contamination over a prolonged period of time will lead to equipment failure from the following problems:

  • Sludge formation
  • Plugging risk of oil line
  • Degradation of lubricant additives.
  • High wear due to rust and corrosion
  • Increased wear on bearings due to impaired    lubrication    film or pitting due to free water.
  • Emulsification making separation less effective
  • Bacterial growth in water/oil interfaces increases risk of changes in oil characteristics.

Warning Limits For Water (%)

(Source Chevron)

Equipment


Attention


Urgent


Medium-speed Diesel Engine

0,300

0,500

Slow-speed Engine System Oil

0,300

0,500

Turbo Chargers

0,050

0,500

Turbo Generators

0,050

0,500

Steam Turbines

0,050

0,500

Gear Boxes

0,050

0,500

Hydraulic Systems

0,050

0,500

Air Compressors

0,050

0,500

Refrigeration

0,050

0,500

Compressors

0,050

0,500

Stern Tubes

0,300

0,500

Why use the WIO Monitor when you have a CJC Filter Separator?

With only a CJC Filter Separator it could take too long to discover any excessive water ingress.

By the time you detect it the water and oil will have emulsified and removing water from the oil has become more difficult and costly.

With a warning from the WIO Monitor you have an opportunity to stop the water ingress in time and avoid water and oil to emulsify.

The ZT-100 WIO Monitor is used in other applications such as:

  • Diesel engines to protect high-pressure fuel pumps and injection systems against sudden high levels of water.
  • Fuel and/or Lubrication oil reception manifolds – you get immediate information if the machinery  are supplied with water-contaminated oils.
  • Oil transfer systems where water ingress in any form is possible.


The ZT-100 Water In Oil Monitor can be fitted on any pipe size up to 48”.

Full flexibility for retrofitting on most applications.

The ZT-100 WIO Monitor signal can be connected to a display showing the passing oil's exact  real-time value of water.

It can also be connected to your SCADA system giving you a warning if the water content exceeds a set value.

Zelentech has many applications ideal for monitoring.

  • Oil in gearboxes, chrusher, engines
  • Gas condensate monitoring
  • Turbine Lubrication Oil (Power Plants)
  • Pulp and paper
  • Production of palm oil
  • Many more
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